1. Tools and cutting technology compatible with high-speed milling and multi-function turning centers
In terms of cutting, we are hoping to establish a fast-moving production system, and we are the first to introduce high-speed milling tools. At present, HSK tool holders have been widely used in Europe for the connection of machine tool spindles and tools, such as machining centers, and ISO standards have been developed. This tool system is being promoted in Japan. So far, Japanese manufacturers have developed a variety of tool systems, and the connection method is even more varied. Users are very confused when they purchase. Therefore, Japanese machine tool manufacturers and end users are hoping to develop an HSK tool system for turning centers. At present, a total of 16 tool companies and chuck manufacturers in Japan are jointly developing such products, and mass production will soon be possible. This can achieve extremely good results for improving processing efficiency, reducing production costs, and improving processing quality.
Sodick has developed a three-axis linear Motor driven small machining center (table size 400mm × 600mm), which is a high-speed milling machine with a maximum spindle speed of 40,000r/min compared to Other similar machines. The cost is reduced to less than 50%. In order to guarantee machining accuracy and tool life under high-speed milling conditions, the machine uses a hot-fit tool clamping system. This trend will continue to develop in the future. For example, the end mill series developed by MMC Kobelco Tools for hot-fit tool clamping systems, these end mills maintain a minimum amount of protrusion as far as possible for stable high-speed milling. Many of the products produced by companies that produce hot-fit clamping systems use electromagnetic induction heating methods produced in Europe. A new electromagnetic induction heating device developed by Japan YES Electronics Industry Co., Ltd., trade name MEGAHEATER. This is a pocket-sized hot-packing device that uses a new electromagnetic induction method to overcome the adverse effects of electromagnetic induction in the past. The power supply (called mega heater) is a box structure, which saves equipment space and is novel in design. Easy to operate.
In order to simplify the production process and achieve ultra-short delivery deadlines, turning centers and five-axis controlled machining centers require a large number of multi-tools. MAZAK has developed a series of multi-tools for the turning center. These tools are cut according to the instructions of the NC program. A tool can complete various internal and external cutting, internal and external thread cutting, boring, end milling, etc., from blanks to blanks. Complex shaped workpieces can be completed in one operation. The Makino milling machine is installed on the vertical machining center to install the indexing device. With the machine's own multi-axis control function, it can complete the machining of multiple parts in one process.
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